Our Afrigate Solutions

ourafrigate.com

Rubber & Plastic

Mechanical
Electrical
Structural
Industrial
Plumbing
HVAC
Mechanical
Electrical
Structural
Industrial
Plumbing
HVAC
Who We Are

Your Trusted Partner for Quality for Integrated Manufacturing Systems

We develop and coordinate integrated industrial production systems focused on rubber processing and composite manufacturing. Our work combines process design, system integration, and operational planning to deliver efficient, scalable, and sustainable production environments.

  • Process layout planning and production system design
  • Coordination of mechanical, structural, and utility system requirements
  • Process validation, performance alignment, and quality framework definition
  • Production readiness planning and long-term operational structuring
Our Production Process

End-to-End Rubber& Composite Production Process

Natural rubber sourced from local farmers and plastic waste collected from communities, creating income while securing consistent, traceable raw materials.

Fresh latex is delivered within 24 hours, weighed, logged, and checked for pH and impurities before being approved for processing.

Liquid latex is coagulated using natural acids, allowing rubber particles to bind while serum separates, forming wet rubber slabs.

Rubber slabs are opened and cut into manageable sections to expose inner surfaces and prepare the material for effective washing.

Rubber is washed in multiple stages to remove acid residues and contaminants, stabilizing the material for downstream processing.

Clean rubber slabs are rolled into uniform sheets with precisely controlled thickness for consistent material behavior.

Rubber sheets are cut into optimized sizes to ensure even heating and controlled mixing during compounding.

Plastic waste is shredded into flakes without melting or extrusion, creating blend-ready material for composite production.

Rubber and plastic are combined in a two-roll mixing mill using heat and shear to form a homogeneous composite material. The Heart of the Factory

Composite material is shaped using compression molding into durable products such as buckets, basins, dustbins, and storage containers.

Zero-waste production, local job creation, farmer income stability, and community-based waste recovery.

Mon - Fri 12:00- 14:00
Sat - Sun 8:00 - 16:00
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